Marine Link
Wednesday, November 5, 2025

MARPOWER Project Reports First-Year Progress Towards Clean Energy for Shipping

Maritime Activity Reports, Inc.

October 29, 2025

© Zabala

© Zabala

The European Union (EU)-funded MARPOWER project (Efficient zero-emissions gas turbine POWER system for MARitime transport) is addressing the decarbonization of maritime transport. Shipping is responsible for almost 3% of global greenhouse gas emissions, a figure expected to rise in the coming years, making it essential to deploy cleaner, scalable, and economically viable solutions that meet tightening international climate regulations.

To respond to this need, the MARPOWER project is developing a gas-turbine based energy conversion system for both electricity generation and cogeneration on board ships. The system is designed for operation with hydrogen and other net-zero fuel alternatives like ammonia, green methane or green methanol, while combining advanced turbo machinery and energy recovery technologies. With this approach, the project aims to reduce emissions while ensuring that the maritime sector remains competitive and reliable during its transition to cleaner energy.

Core power system and turbomachinery design

The consortium has advanced the design of the system’s electrical generator, including geometry, thermal behavior, and loss estimations, to ensure reliable performance under demanding marine conditions. Building on this, the first high-pressure (HP) shaft has been fully designed, incorporating active magnetic bearings (AMBs) that allow high-speed rotors to run with minimal wear and reduced energy losses.

In parallel, conceptual and three-dimensional (3D) designs of compressors and turbines have been completed. An internal cooling system for high pressure turbine blades has been designed to withstand turbine inlet temperatures up to 1200 °C. Combustion chamber prototypes are under preparation, supported by computational fluid dynamics (CFD) simulations and upgraded experimental facilities for hydrogen testing. These results provide a strong foundation for future assembly and experimental validation.

Heat recovery innovation

A recuperator system has been designed, featuring a new heat surface geometry and automated manufacturing approaches. Finite Element Analysis (FEA) and CFD simulations confirm its robustness under extreme gradients and ship motions. Work has also begun on a complementary Waste Heat Recovery (WHR) boiler to maximize overall system efficiency.

Digital twin development

A digital twin platform has been launched to model and validate the full energy conversion system. Combining component models, real-world data, and virtual operating environments, the twin enables predictive performance analysis and reduces risks and costs ahead of prototyping.

Sustainable fuels and safety

Comparative evaluations of alternative fuels, including hydrogen, methanol, and ammonia, have been conducted, covering techno-economic potential as well as health, safety, and environmental (HSE) considerations. The studies address flammability, toxicity, handling risks, and regulatory aspects, ensuring that the MARPOWER system can flexibly operate with different fuels under safe and compliant conditions.

Regulatory readiness and sustainability assessment

From the outset, the consortium has developed technical requirements, safety guidelines, and regulatory mapping to ensure alignment with maritime certification pathways. Preliminary Life Cycle Assessment (LCA) and Life Cycle Costing (LCC) frameworks have also been established to evaluate the environmental and economic performance of the MARPOWER system.

Exploitation planning

Key Exploitable Results (KERs) have been identified, and exploitation strategies are being developed to pave the way for market uptake of MARPOWER technologies in the coming years.

While the first year has delivered strong progress, the next phases of the MARPOWER project will focus on technical tasks, particularly integrating the different component designs into a coherent gas turbine system, alongside ensuring alignment with regulatory, safety, and operational requirements. Key areas include validating rotor dynamics and active magnetic bearings under real ship-motion conditions, ensuring the durability of turbine cooling systems and recuperators under extreme temperatures, and completing experimental studies on safe and efficient combustion with alternative fuels. At the system level, consolidating partner contributions into a unified digital twin and aligning safety and regulatory requirements across multiple fuel types will require close coordination

The MARPOWER project brings together eleven partners combining research, industrial expertise, and shipbuilding know-how. The consortium includes LUT University, Aurelia Technologies, Alfa Laval, Politecnico di Milano, Rina Consulting, Rina Services, University of Vigo, the German Aerospace Center (DLR), the Technical University of Denmark (DTU), Chantiers de l’Atlantique and Zabala Innovation. Together they cover a wide range of fields, including turbo machinery, alternative fuels and combustion, energy conversion systems, gas turbines, bearing systems, heat recovery, digital modeling, shipd esign, regulatory and sustainability assessments, as well as communication and exploitation.

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